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Breathing protection

Breathing protection

In our working environments, visible and invisible particles are constantly airborne, and lasting illness can develop as a result of inhalation. Even before the consideration of breathing protection, machinery should be checked for the presence of an integrated dust extraction system. If dust extraction is not available, it is necessary to wear a breathing mask that is appropriate for the activity and hazard.


The selection of suitable breathing protection is determined by an occupation's risk assessment. Depending on the concentration and form of hazardous substances present, different filter types or mask types must be selected. The concentration of hazardous substances is determined by the occupational exposure limit.

What is the occupational exposure limit?

The occupational exposure limit is the time-weighted average concentration of a substance in workplace air at which no acute or chronic injury is to be expected to employees not wearing breathing protection.

The application thresholds for breathing masks are specified as multiples of the limit value.

What to be aware of when choosing the right breathing protection

Determine the appropriate mask type for each activity

Disposable masks

Cup-shaped and folding masks

A cup-shaped mask is pre-formed and therefore has a fixed shape. A folding mask, on the other hand, is folded up and must be unfolded before use.

Half face mask

Reusable mask

In combination with the right filter, half-face masks are suitable for chemical, paint processing, wood and plastic processing and automotive companies as well as waste disposal and renovation companies.

Full face mask

Reusable mask

Full face masks are used wherever vapours, solvents and gases occur and effective breathing protection and face guards are required.

Disposable face mask

Disposable mask

Due to the coronavirus pandemic, it is advised to wear either a medical-grade mask or an FFP2 mask without exhalation valve if exhibiting symptoms of COVID-19, or when testing positive for coronaviruses.

Filter classes for disposable masks - the Würth colour-coded system ensures safety

Our colour-coded system makes it easier to select the correct breathing protection in day-to-day working life and ensures that the appropriate class of filter is used. The colour of the head harness or the printing directly on the mask indicates the class of respiratory mask and provides an additional level of safety. Furthermore, the colour-coded system allows the mandatory wearing of breathing masks to be monitored.
 

Classification of filter classes

The appropriate breathing protection is selected based on the risk assessment. Particle filters are divided into three categories:

Colour-coded system
Filter classApplicationArea of use
FFP1Protects against non-toxic and non-fibrogenic particles, dusts and aerosolsUp to a maximum of 4 times the limit value
FFP2Protects against harmful or less toxic particles, dusts, solid and liquid aerosols, mists and smokeUp to a maximum of 10 times the limit value
FFP3Protects against harmful/toxic dusts, mists, smoke, solid and liquid aerosols, carcinogenic substances, radioactive substances, enzymes and microorganisms (viruses, bacteria, fungi)Up to a maximum of 30 times the limit value

Important:

  • Particulate filters may only be used once against radioactive substances and airborne biological agents.
  • Particulate filters do not protect against fumes and gases!

For reusable masks, use the correct filter type

Breathing masks usually consist entirely of several layers of filter material and are ideally equipped with an exhalation valve. The different layers are used to ensure dimensional stability, tear resistance and filtration. In order to minimise breathing resistance, the filter material must be able to allow air to pass through while also filtering particles. The more particles have to be filtered, the more layers of filter material that are used. This means masks in higher protection classes are increasingly dense to possess a higher respiratory resistance. To prevent small particles from passing through the filter material, the filter material is provided with an electrostatic charge.

Which filter

Gas filters are divided into classes depending on the group of substances. They only protect against gases and vapours, not against the inhalation of particles. We show you which filter is suitable for which application:

Filter typeApplicationColour code
AAgainst organic gases and vapours, e.g. solvents such as turpentine, nitro thinner, petrol, PER, toluene, xylene with boiling point > 65°C.Brown
BAgainst inorganic gases and vapours such as chlorine, bromine, hydrogen sulphide etc.Grey
EAgainst acidic gases and vapours such as sulphur dioxide, hydrogen chloride etc.Yellow
KAgainst ammonia and organic amines such as dimethylamine etc.Green
AXAgainst low-boiling organic compounds with a boiling point ≤ 65°C.Brown
HgAgainst mercuryRed

 

Using breathing protection safely - what you should know

How to put your mask on properly

Take hold of breathing protection
1. Take hold

Gently stretch the headband a little with both hands (not necessary for textile headbands). Hold the pre-shaped or folded mask in your hand with the headbands hanging down.

Putting on
2. Putting on

Place the mask beneath the chin with the nose clip at the top. Position the lower band around your neck, holding the upper band with your other hand.

Headband
3. Headband

Place the upper band above the ears and adjust the nose clip.

Close and/or adjust the headband if possible.

Tight fitting test
4. Tight fitting test

Check that the mask is sealed correctly: Place both hands around the mask and breathe out firmly. If air escapes at the edges, adjust the nasal clip and/or the headband again.

Note: If you cannot achieve a good seal, please do not enter the workplace! Greater protection is achieved in combination with Würth safety goggles.

The most important properties of disposable masks

1. Cotton headband
  • Sweat absorbing
  • Comfortable fit
2. Nose clip
  • Better attachment
  • Ends rounded
3. To prevent leaks
  • FFP1 and FFP2: half sealing lip
  • FFP3: circumferential sealing lip
Properties of disposable cup-shaped masks
4. Headband loop
  • Easy to attach the mask
  • No metal clips
5. 360° exhalation valve
  • Less moisture on face
  • Keeps face cool
6. Pre-formed mask
  • Comfortable fit
  • Better seal

Cleaning, durability and storage of your breathing protection

How long can breathing masks be used for?

Breathing masks have variable lifetimes, depending on being reusable or non-reusable:


The "NR" mark can be found on all disposable masks and means non-reusable.

The "R" stands for reusable. Only masks that can be cleaned have this marking and can therefore be used for further work after cleaning.


Disposable masks may only be worn for a maximum of one working shift (eight hours). If respiratory resistance increases before this point, the mask must be replaced sooner. Reusable mask filters may be used for several working shifts. Regardless of the type of filter, the following applies: As soon as breathing resistance increases or the taste/odour of gas can be perceived, the filter must be replaced. The same applies when the minimum service life of the filter has been exceeded.

Cleaning of reusable masks

Reusable masks should be thoroughly cleaned and disinfected after each use. Cleaning should ensure that no residues remain, including skin care products. Otherwise, there is a risk that the elasticity in the sealing area will be lost and the mask will no longer fit properly. In the worst case, this can lead to poisoning and potentially death.


  • First, remove the respiratory filter.
  • Use a suitable cleaning solution of water and a cleaning agent and wipe thoroughly over all parts with a soft cloth.
  • Thoroughly rinse all parts under running water.
  • Prepare a disinfectant bath with water and a suitable disinfectant. Place all parts into it.
  • Thoroughly rinse all parts again under running water.
  • All parts should be dried in the air or a drying chamber (max. temperature: 60°C). Please protect from direct sunlight!


Beware of the risk of material damage: Please refer to the respective product instructions. Only suitable or recommended cleaning agents and disinfectants as stated in the product instructions may be used. The use of incorrect products can lead to product damage.

Optimal storage for your breathing protection

Make sure that the container is clean and dry. Air-tight and UV-protected storage prevents the respiratory valves from premature ageing. The same applies to all other components. This will extend the life of the mask.

Your face mask or respirator can be stored in a:

  • Carry case
  • Lockable box
  • Plastic bag

Get the right breathing protection now